On-line Process Physics Tests via Lyapunov-based Economic Model Predictive Control and Simulation-Based Testing of Image-Based Process Control

Next-generation manufacturing involves increasing use of automation and data to enhance process efficiency. An important question for the chemical process industries, as new process systems (e.g., intensified processes) and new data modalities (e.g., images) are integrated with traditional plant automation concepts, will be how to best evaluate alternative strategies for data-driven modeling and synthesizing process data. Two methods which could be used to aid in this are those which aid in testing data-based techniques on-line, and those which enable various data-based techniques to be assessed in simulation. In this work, we discuss two techniques in this domain which can be applied in the context of chemical process control, along with their benefits and limitations. The first is a method for testing data-driven modeling strategies on-line by postulating the experimental conditions which could reveal if a model is correct, and then attempting to collect data which could help to reveal this. The second strategy is a framework for testing image-based control algorithms via simulating both the generation of the images as well as the impacts of control on the resulting systems

Test Methods for Image-Based Information in Next-Generation Manufacturing

Typical control designs in the process systems engineering literature have assumed that the primary sensing methodologies are traditional instruments such as thermocouples. Dig- italization is changing the landscape for manufacturing, and data-based sensing modalities (e.g., image-based sensing) are becoming of greater interest for plant control. These considerations require novel test/evaluation solutions. For example, process systems engineering researchers may wish to test image-based sensors in simulation. In this work, we provide preliminary thoughts on how image-based technologies might be evaluated via simulation for process systems